Industries and Solutions
Fabric-Softener
Release time:
2020-03-04 10:54
Solution
Factory plan
1. Features:
PLC process control
The process is centrally operated and monitored, and each unit is controlled by a control panel. Use the touch screen to prompt and enter.
Recipe management and generation use laboratory computers or factory computers
Use graphics to connect the process to logical images for display, including operating information, measurement data, and curves.
2. Equipment:
Design and select the size of the storage tank according to the material coefficient
Consider storage tank accessories according to the requirements of operation and system testing
Choose and design the appropriate pump according to each part that needs to be measured
Each conveying pipeline adopts a high-precision flow meter to obtain continuous and independent flow measurement records
Dynamic and static mixers can be used for mixing, and a mixing loop can be used if necessary.
Sampling connector for quality inspection
Plate heat exchanger for temperature control
Disinfection can be performed online, making it a prerequisite for closed systems that do not require preservatives.
It can be decomposed into master batch part and subsequent processing part according to demand
Example: system control – “surfactant dilution” process step description
Shunzi Machinery provides one-stop complete system:
Design, engineering, construction and system delivery and use, according to the requirements of the service, including the following:
Tank farm/container
Raw material transportation from warehouse to factory
Temperature control
Measurement of each component
Mixing of components
Cooling/full heating concept, as required
Clean concept (CIP/SIP)
Instrument
Control system/automation
Or some personalized functional blocks
Choose equipment considering material, size, quality and ideal cost performance/yield rate
Consider according to the specific characteristics of the site, such as the layout plan, material flow, accessibility and other factors
Adhere to the requirements of environmental protection, and adopt the principles of “reduced, reused, and recycled as much as possible”for all energy and raw materials
The continuous operating system uses as few materials as possible to introduce the required materials into the production process to avoid material loss caused by changing the formula, or to minimize it as much as possible.
Reduce the amount of rinse agent used in the cleaning process
For product recycling system operations that do not meet the technical requirements of the recycling process, only instructions on the operation and main components of the system are required
The most important aspect that affects prices:
Degree of automation
The number of functional blocks in the scope of supply
Specially increased requirements in the scope of supply
Number of formulas and components
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